
The
effluent from the dye/dye intermediate industries containing a mix of
organic and inorganic salts is treated using Evaporation and Drying
Technology to separate the organic and inorganic salts. The organic salts
are used as a solid fuel and the inorganic salt can be a marketable
product.The scheme shown above depicts that the effluent is crystallized at
first and after centrifuging, the concentrate from the centrifuge comprising
organic salts is concentrated using evaporator and then the concentrate is
dried using the Agitated Thin Film Dryer or Spray Dryer.
On the other hand, the inorganic salts obtained after centrifuging are
melted and treated with Activated Carbon. After separation of carbon from
the slurry, the resulting slurry is concentrated using an Evaporator. The
concentrate from this evaporator is passed through Centrifuge to obtain
inorganic salts with high purity. The salt obtained from the centrifuge now
can be dried using a Fluidized Bed Dryer.

Electroplating Industries

The
effluent from the Electroplating Industries is generally low in solids
content and contains metals like chromium and manganese in the effluent.
The effluent is preheated and then fed to the Multiple Effect Falling Film
Evaporator for concentration. After concentration, the concentrate is dried
using an Agitated Thin Film Dryer. This dried powder can be used as solid
waste disposal or as a land fill.
The condensate obtained from the evaporator is clean and colourless liquid
and it can be used back in the plant as soft water.