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Evaporator without a Condenser, Spray Pond & Cooling Tower

SSP PVT LIMITED has developed an evaporator, where no condenser, a spray pond & a cooling tower is required. This technology will save lot of energy and shall also save cost in terms of recurring expenditure & infrastructure.

SSP is striving hard to bring tomorrows technology today. It’s only possible because of SSP’s in depth knowledge about the Evaporation Technology.



Flow diagram of six effect evaporator
Evaporator
Evaporator

Innovation - Evaporator without Condenser
Evaporator
Evaporator

Technical Specification
MILK POWDER PLANT (SMP)- CAPACITY 1 TPH POWDER OUTPUT
EVAPORATOR
EVAPORATOR FEED RATE 12,936 KG/HR
INITIAL TOTAL SOLIDS 7.5 %
FINAL SOLIDS 45 %
CONCENTRATE OUTPUT 2156 KG/HR
WATER EVAPORATION 10,780 KG/HR
DRYER
FEED RATE 2156 KG/HR
INITIAL SOLIDS 45 %
FINAL MOISTURE IN POWDER 3 %
POWDER OUTPUT 1000 KG/HR

Utility Comparisons
DETAILS 5 Effect Evaporator (Conventional) 6 Effect Evaporator (Modified)
Water Evaporation (kg/hr) 10,780 10,780
Steam Consumption at TVR (kg/hr) 1600 1263
Cooling Water circulation for Condenser (m3/hr) 80 Nil
Power
For Main Plant 45 45
For Cooling tower and cooling water pump 20 Nil
Total Power (kW) 65 45

Savings in New Design
UTILITY COMPARISONS SAVINGS IN NEW DESIGN (6 Effect without Condenser) over Conventional (5 Effect Evaporator with Condenser)
DETAILS 5 Effect Evaporator (Conventional) 6 Effect Evaporator (Modified) Saving (Per hour) Savings (per Annum) : 20 hours a day and 300 days an annum
Water Evaporation (kg/hr) 10,780 10,780 - -
Steam Consumption at TVR (kg/hr) 1600 1263 337 * US $ 45,000
Power (kW) 65 45 20 * US $ 12,000
Total Savings per annum - - - * US $ 57,000

*Note :


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