In a Rising Film/Forced Circulation Evaporator liquid feed enters from the bottom of steam heated tubes. The parallel movement of liquid and vapour along tube surface imparts effective water evaporation from the liquid feed. This type of evaporator is ideal for liquids which attain high viscosity or have fouling tendency. The liquid feed is pumped into the steam heated tubes at an entering velocity of 2-6 m/s from the bottom. The liquid is superheated as the static head is reduced during flow from the heater to the vapour separator and it flashes into a mixture of vapour and liquid. Liquid returns to the Pump inlet, where it is recirculated. Vapour leaves from the top of the effects. This type of evaporator is ideal for concentration of viscous liquids with high specific gravity or that tend to form scaling.
Our Falling Film Evaporator system allows for indirect heating of feed through Shell and Tube operation designs. By passing the feed in a laminar flow, allowing moderate viscosity based feed elements to be treated as well, the FFE apparatus raises the temperature, relying on gravity assisted flow of materials. At SSP, we calibrate the design of the system for maximum steam efficiency allowing for system set-up without need for condenser in multi-effect systems. FFE systems are available with both TVR and MVR for efficient steam consumption and minimal denaturing of products.
Scrapped Surface/Thin Film Evaporator is designed for evaporation of highly viscous and sticky products, which cannot be otherwise evaporated. This type of evaporators have been specially designed to provide high degree of agitation, effecting heat transfer as well as scrapping the walls of the evaporator to prevent deposition and subsequent charring of the product.
The agitated thin film evaporator is well suited for concentration of viscous and heat sensitive liquids such as gelatin, antibiotics, fruit juices, and solvent mix etc. The thin film evaporator reduces fouling and liquid residence time in the evaporator. In the vertical agitated thin film evaporator feed liquid is feed at the top of evaporator and is uniformly distributed in the form of thin film by the wiper blades on vertical cylindrical heat transfer area, inside the unit. Evaporation of water / solvent takes place as the thin film moves down the heat transfer area.
A combination system consisting of multiple calandria (Shell and Tube type heat exchanger columns) designed for utility consumption efficiency. At SSP, our patented evaporation apparatus design allows for multi-effect calandria architecture without condenser units in specific cases. Having multiple calandria columns allows for customised indirect heating applied to feed material, making the system suitable for food and pharma grade application. All evaporation systems are available with TVR or MVR apparatus.
A combined evaporation system architecture, consisting of Falling Film, Forced Circulation, Agitated Thin Film & Scrapper Surface Evaporation apparatus, combined as per specifications for our customer's applications. The system design boasts the benefits of all constituent systems and enable varied use cases.
Forced Circulation Evaporators employ a pump to circulate the liquid through the heat exchanger tubes at high velocities, ensuring efficient heat transfer and rapid evaporation. This system is ideal for handling viscous liquids, slurries, or those prone to fouling, delivering consistent performance and high evaporation rates. On the other hand, SSP's Scrapped Surface Evaporators feature a unique design with rotating blades or scrapers that continuously remove the product from the heat transfer surfaces. This prevents fouling and ensures uniform heat distribution, making it suitable for processing delicate or high-viscosity liquids, such as creams, gels, or concentrates. Both systems are meticulously engineered by SSP to meet the specific requirements of each application, whether it involves concentration, crystallization, or purification of liquids. Our evaporation solutions are tailored to maximize efficiency, minimize energy consumption, and maintain product quality, ensuring superior performance in diverse industrial settings. With SSP's Forced Circulation Evaporator and Scrapped Surface Evaporator systems, customers can trust in reliable and cost-effective solutions for their evaporation needs. Elevate your production processes with SSP's expertise and innovation in evaporation technology.
SSP Spray Dryers are relatively simple in operation which accept feed in fluid state and convert it into a dried particulate form by atomizing the fluid into a hot drying medium. Atomization is done using high pressure nozzle, high pressure air, two fluid nozzles or centrifugal disc atomizer. The heating of drying air can be through steam radiator or thermic fluid air heater according to the service conditions available. Direct or indirect fired hot air generator through oil or gas according to fuel availability with client. The unique Fines Re-circulation System produces highest quality of agglomerated powder. Apart from that it also offers spray nozzle, atomizer, diversion valve, blow through valve, SS pipes & fittings
Versatile Drying method (Batch or Continuous Type) used for drying for various types of Liquid concentrates efficiently. It can also reduce the energy requirement of a spray dryer plant when used as a second stage dryer for production of instant quality powders. Fluid bed dryer comprises of a top fluidizing chamber & a bottom air distribution chamber separated by a specially designed perforated plate. The feed of wet materials is dried by intimate contact with hot air when the material is in a fluidized state. A vibrating mechanism can be attached to give a forward motion cum agitation to the product at a controlled rate. It is also used as second stage dryer for many products
In direct heat Rotary Dryers a continuous feed of wet particulate material is dried by contact with heated air, while being transported along the interior of a rotating cylinder / rotating shell acting as the conveying device and stirrer. SSP offers Rotary Dryers in co-current (Parallel) and counter-current operation. In the former the wet material is exposed to the hottest air which enables heat sensitive or sticky material to be dried successfully. In counter-current operation, dried material is exposed to the hottest air helping to achieve very low moisture content. The hot gas may enter at a very high temperature as high as 1,600 deg. C.
Steam tube dryer is one of the indirect heated rotary dryers, which contains rotating shell, rows of steam tubes arranged in concentric circles and extended throughout the length of the dryer. Steam tubes are designed to transfer heat from steam to the material being dried. This is one of the most energy efficient dryers. The tubes and radial flights together serve to agitate the material and to provide required residence time.
Spin Flash Dryer is ideal for drying of wet cake, slurry, paste which is normally difficult to dry in other dryers. The material is fed by screw feeder through a variable speed drive into the vertical drying chamber where it is heated by hot air and at the same time disintegrated by a specially designed disintegrator. The heating of air may be direct or indirect depending upon the application. The dry powder is collected through cyclone separator / bag filter or with combination of both.
This type of dryer is used for converting concentrated material to solid/semi solid form. This is designed with vacuum system / without vacuum system. Solvents/water is collected through condenser. Feed is pumped to heat exchanger where it is scrapped/agitated through series of multiple blades on the inner surface of a vertical shell and shell is heated by steam. Due to vigorous agitation the heat transfer is fast and slurry is converted to solid/semi-solid form.
The Paddle Dryer system is highly efficient because the heat transfer is by conduction, mechanically agitated, indirect heat transfer equipment that add or remove heat from a process mass. They are used for indirect drying, heating, cooling of pastes, cakes, powders, and granules. The dryer consist of dual counter-rotating shafts with unique intermeshing wedge shape paddles produce intimate mixing and optimize heat transfer. The heat transfer medium: steam, oil, thermal fluid, water is isolated from the process mass. A metal wall separates the process mass from the heat transfer medium.
It is best suited for continouous drying of temperature sensitive and sugar containing products at low temperature under vacuum conditions. The dryer consists of a vacuum chamber in which conveyer bands of food grade quality are arranged. The band passes over the hot plates heated internally by steam or hot water. Feed product is spread on the moving band and is dried as it moves on the hot plates. Dried product is obtained at the other end
A combination type plant set-up; these systems utilize 2 or more types of drying apparatus in series or parallel combination to product the finished product. This type of arrangement allows for minimal stack loss during drying process, high bulk density in the final product and the combinate nature allows for application of this technology in multiple fields. The most common type of MSD arrangement at SSP is the combination of the Fluid Bed Dryer and Spray Dryer apparatus - employed primarily in the Dairy and Dairy Derivatives Processing segment. Based on the recipe, the system can be combined with Twin Hydro-cyclone system and our Patented Dual nozzle drying system to tailor the output to your requirements.
Our extraction systems feature adaptable MoC extractor columns, connected in series. The pressure and temperature of the extraction process is customised based on the material being processed and is addressable through PLC system. Efficient leeching of extract is achieved through appropriate modulation of temperatures and pressure along with chronological exposure for the material to achieve hydrolyzation. The system architecture is adaptable based on your requirements and is available in low (5-8 bar-g), medium (8.5-10.5 bar-g) and high (10.5+ bar-g) pressure orientation.
In the continuous counter current type extraction system, the feed is transferred through a controlled screw feed conveyor. Pre sized herbs will be fed at the lower end of the extractor and hot water / organic solvent at the top end of the extractor. The residence time for solid liquid extraction can be controlled as required for different raw materials. The same extractor is also used for liquid-liquid extraction for separation of different active components in two liquid phases. All the variables such as temperature of extraction, time required for extraction process, raw material feed rate and solvent media feed rate is controlled through the PLC program.
SSP's batch type extractors consists of a steam jacketed cylindrical pan with a top feed part for raw material loading. A hydraulically openable bottom to discharge the wet residue after extraction is also available. A vacuum condenser line from the top of the extractor recovers product aroma, organic solvents or essential oils.
Introducing SSP's Aroma Recovery System, a breakthrough innovation in aroma preservation and enhancement for a wide range of extracted liquids. Our cutting-edge system is designed to capture and intensify the natural aromas present in various liquid extracts, elevating the sensory experience for consumers worldwide. At the heart of our Aroma Recovery System lies a sophisticated process that harnesses the power of evaporation to concentrate the extracted liquids. Whether it's coffee, tea, fruit juices, or herbal extracts, our system ensures that no aroma is lost in the concentration process. By carefully controlling the evaporation parameters, we extract and preserve the volatile aroma compounds present in the liquid concentrate. These compounds are then carefully condensed and collected, resulting in a pure, intense aroma that enhances the flavor profile of the final product. SSP's Aroma Recovery System is not just about capturing aroma—it's about maximizing the sensory impact of your products. With our innovative technology, you can deliver an unparalleled taste experience that leaves consumers craving for more. Join us in redefining aroma preservation and flavor enhancement in the world of liquid extraction.
Axial flow pumps represent a pinnacle of fluid engineering, designed to efficiently move large volumes of fluid with minimal energy consumption. At SSP, we pride ourselves on offering cutting-edge axial flow pumps that excel in various industrial applications. These pumps are characterized by their unique design, which allows fluid to flow parallel to the pump shaft, resulting in a smooth and uninterrupted flow. With this streamlined design, axial flow pumps are ideal for applications where high flow rates and low head are required, such as flood control, irrigation, and water circulation in cooling systems. SSP's axial flow pumps are engineered with precision and reliability in mind, ensuring consistent performance even in the most demanding environments. Whether it's transferring water in agricultural fields or circulating water in industrial cooling towers, our axial flow pumps deliver unrivaled efficiency and longevity. With a commitment to innovation and excellence, SSP continues to push the boundaries of fluid engineering with our state-of-the-art axial flow pumps. Discover the power and efficiency of SSP's axial flow pumps and elevate your fluid handling processes to new heights.
Centrifugal pumps stand as the workhorses of fluid engineering, offering versatile and efficient solutions for a myriad of industrial applications. At SSP, we take pride in providing cutting-edge centrifugal pumps that excel in fluid handling tasks across diverse industries. Characterized by their robust construction and dynamic design, centrifugal pumps are engineered to effectively move fluids by converting rotational energy into kinetic energy. This kinetic energy propels the fluid outward from the center of rotation, generating a steady flow that is ideal for a wide range of applications. From transferring water in irrigation systems to circulating chemicals in manufacturing processes, centrifugal pumps find application in various industries. They are utilized for tasks such as coolant circulation in HVAC systems, wastewater management in municipal facilities, and liquid transfer in oil and gas operations. SSP's centrifugal pumps are designed with precision and reliability in mind, ensuring consistent performance even in demanding environments. Our pumps are engineered to meet the specific needs of each application, whether it requires high flow rates, high pressure, or resistance to corrosive fluids. With a commitment to innovation and excellence, SSP continues to push the boundaries of fluid engineering with our state-of-the-art centrifugal pumps. Discover the power and efficiency of SSP's centrifugal pumps and elevate your fluid handling processes to new heights.
